Manufacturing
1)
Steel Melting Shop – Advanced
Manufacturing Process
Our Steel Melting Shop is equipped with an Electrical
Induction Furnace from Megatherm India, featuring two crucibles of 25 MT
capacity each for melting scrap and sponge iron.
·
Scrap Identification: All incoming scrap
is carefully analyzed using a spectrometer to determine the presence of
precious alloying elements such as Nickel (Ni), Molybdenum (Mo), and
Chromium (Cr).
·
Charging Process: The scrap is charged
into the furnace using a high‑capacity magnet, ensuring safe and
efficient handling.
·
Melting & Analysis: During the
melting process, continuous chemical analysis is carried out. Based on
real‑time results, precise additions of alloying elements are made to achieve
the desired steel composition.
·
Quality Assurance: This controlled
process guarantees consistency, accuracy, and compliance with IS 2062
standards, delivering steel of superior quality for industrial and
structural applications.
2)
Continues casting machine
After liquid steel is poured into the ladle, it is
transferred to the Continuous Casting Plant (CCP) for billet production.
- Ladle
Transfer: The molten steel is carefully shifted to the CCP station for
close casting, ensuring controlled flow and minimal contamination.
- Casting
Process: The steel is continuously cast into billets using advanced
mould technology. This process ensures uniform solidification,
dimensional accuracy, and consistent quality across all billets.
- Billet
Handling:
- The
freshly cast billets are moved to the grinding yard for dressing
and inspection, where surface defects are removed and quality is
verified.
- Alternatively,
billets are hot‑rolled directly in our Rolling Mill, depending on
production requirements and customer demand.
3)
Hot Rolling Mills – Structural Steel
Production
We operate two advanced Hot Rolling Mills, dedicated to manufacturing
high‑quality structural steel products.
Product Range:
MS Angles
MS Channels
I‑Beams
Tee Bars
Process Control: At rolling, we maintain strict control over
temperature and dimensions to achieve:
Accurate size tolerance as per customer requirements.
Consistent mechanical properties and superior finish.
Reliable quality standards for structural applications.
Customer
Assurance: Our rolling mills are designed to deliver precision, durability,
and compliance with IS 2062 standards, ensuring that every product meets the
expectations of construction, fabrication, and infrastructure industries.
PRODUCTS :
1)
MS Angles
2)
MS Channels
3)
MS I - Beams
4)
MS Tee Bars
5)
Hot Rolled Billets and Blooms
Our Hot Rolled Billets are produced through advanced
continuous casting and rolling processes, ensuring superior strength,
dimensional accuracy, and consistent quality.
- Available
Sizes:
- 100
mm × 100 mm
- 110
mm × 110 mm
- 130
mm × 130 mm
- 160
mm × 160 mm
- 200
mm × 200 mm
- 240
mm × 200 mm
- Grades
Manufactured:
- IS
14650 CPS 1786 / Fe 550, Fe 550D
- IS
14650 CPS 2062 / E250 A, E250 BR
- Key
Features:
- Strict
control over temperature and dimensions during rolling.
- Compliance
with IS 14650 and IS 2062 standards.
- Ideal
for re‑rolling into MS TMT Bars , Angles, Channels, I‑Beams, and Tee
Bars.
- Dressed
and inspected to remove surface defects, ensuring reliability in
downstream processes.
6)
MS Heavy Melting Scrap
We specialize in sourcing and processing MS Heavy Melting
Scrap (HMS) from diverse industries to support steelmaking operations.
·
Procurement: We buy scrap from all
industries, ensuring a wide and reliable supply base.
Scrap
Materials:
·
MS Jhala
·
MS Turning
·
MS Scrap
·
Commercial Scrap
·
Industrial Scrap
·
Heavy Melting Scrap (HMS)
·
Re‑rollable Scrap
·
Shredded Scrap
·
Scrap Metal Recycling
·
Industrial Waste
·
Structural Steel Products:
·
Construction Steel
·
Fabrication Steel
·
Engineering Steel
·
Quality Assurance: Scrap is inspected and
classified to meet steelmaking requirements, with focus on consistency and
suitability for melting.
·
Applications: HMS is used as a primary raw
material in steel melting shops for producing billets, structural steel, and
other downstream products.
·
Sustainability: By recycling industrial
scrap, we contribute to resource efficiency and environmental responsibility in
steel manufacturing.
